At Mankoo Machine Tools, we deliver cutting-edge Shears & Saws that are purpose-built to meet the high-performance demands of modern rolling mills. Backed by decades of specialized experience, our extensive portfolio of cutting machinery is meticulously engineered for superior durability, unmatched efficiency, and exceptional cutting precision across a wide spectrum of materials—including TMT bars, billets, rounds, flats, alloy steels, and structural sections.
Every unit we design reflects our commitment to innovation, integrating advanced mechanical and hydraulic systems, robust structural fabrication, and intelligent drive controls for smooth, vibration-free operation. From hot cropping to cold cutting, our shears and saws are optimized for high-speed processing, ensuring clean, burr-free cuts, minimal material waste, and maximum uptime.
Built to withstand the rigors of continuous mill operations, our cutting solutions are trusted by leading steel producers for both hot and cold applications. Whether it’s precision end-cutting, section trimming, or billet shearing, our machines deliver high repeatability and consistency, ensuring that every cut contributes to the overall productivity and quality of the rolling process.
At Mankoo, we don’t just build machinery—we engineer reliability and performance that clients can count on, shift after shift.
Our Crank Type Flying Shear is a robust and high-precision cutting solution, expertly engineered for hot rolling mills, particularly in the post-TMT processing stage. Designed to handle a wide range of finished products with exceptional accuracy, this shear is ideal for cutting materials from 10mm up to 70mm in diameter. Its versatility lies in its ability to operate in both Flying and Fixed modes, making it adaptable to various production speeds and product sizes.
In Flying Mode, the shear synchronizes with the moving stock, allowing for continuous high-speed cutting of smaller-diameter bars—typically ranging from Ø8mm to Ø16mm—without interrupting the flow of material. This ensures efficient throughput and minimal wear on mechanical components. For larger sections, the Fixed Mode becomes advantageous, providing precise cuts on TMT bars from Ø16mm to Ø32mm, with excellent stability and cut quality even at reduced speeds.
Equipped with variable speed motors, advanced timing controls, and a precision blade center of 1020mm, the crank shear ensures burr-free, uniform cuts and reliable performance in demanding operational conditions. The shear’s start-stop operation, combined with servo synchronization, minimizes material waste while optimizing production efficiency.
Engineered for longevity, minimal maintenance, and easy integration into existing rolling lines, our Crank Type Flying Shear stands out as a critical asset for any high-speed TMT bar production setup.
Our design ensures lower inertia and efficient transmission via case-hardened gears and forged shafts, making this shear both powerful and energy-efficient.
Whether electro-mechanical or hydraulic, our Cold Shears are built to deliver high-performance, commercial-grade cutting solutions for post-cooling bed operations in rolling mills. These shears are engineered to cut rebars, alloy steel bars, and structural profiles into accurate commercial lengths, ensuring consistent output quality while meeting stringent industry standards.
Crafted with a rigid welded steel frame and featuring forged, heat-treated cutting blades, our Cold Shears provide clean, burr-free cuts even under high loads. The eccentric shaft mechanism ensures smooth, controlled cutting action, while options for air-operated clutch and brake systems allow for precise start-stop functionality during high-speed operations.
Available in multiple configurations and cutting ranges—from 8mm up to 40mm diameter bars—these shears are designed to meet a broad spectrum of production needs, from light to heavy-duty applications. Their compact design makes integration into existing mill layouts easy, without compromising strength or reliability.
Each unit is equipped with an automatic lubrication system, reducing wear and extending service life while minimizing maintenance requirements. Whether in manual, semi-automatic, or fully automated production lines, our Cold Shears deliver unmatched efficiency, cutting accuracy, and operational flexibility.
Perfect for mills aiming for high throughput, cost-effectiveness, and long-term durability, Mankoo’s Cold Shears offer a seamless blend of engineering precision and practical performance—making them an essential component for any modern rebar or structural steel production facility.
Our hydraulic systems ensure precision under high pressure, while gag cylinders guarantee a firm grip for a clean cut every time.
Our Rotary Shears are precision-engineered for real-time trimming, cropping, and emergency shearing during high-speed rolling operations. Specifically designed for TMT and wire rod mills, these high-performance machines are essential for maintaining production efficiency and ensuring optimal bar entry into finishing stands.
Rotary Shears are primarily used for cropping the front and rear ends of hot-rolled bars, ensuring a clean and controlled start and finish to each billet or bar during the rolling process. In the event of cobbles or process interruptions, they enable quick emergency shearing, protecting the mill and minimizing material wastage.
Built with a sturdy steel frame and case-hardened, profile-ground blades, the shears operate reliably at rolling speeds exceeding 20–25 m/s, offering precise and burr-free cuts. The system incorporates hydraulic or pneumatic actuation for fast and responsive shearing cycles, ensuring minimal downtime between cuts.
The rotary design allows for continuous operation without the need for line stoppage, making it ideal for modern, high-speed rolling mills that demand both speed and versatility. Compact yet robust, these machines are designed for easy integration into existing mill layouts and are compatible with automated PLC-based control systems for synchronized performance.
Whether it’s cropping, trimming, or emergency intervention, Mankoo’s Rotary Shears deliver the versatility, reliability, and durability required to meet the most demanding rolling conditions while enhancing overall process stability and product quality.
These shears are essential for continuous rolling processes, reducing downtime while maximizing cut accuracy and consistency.
Our Billet Shearing Machines are robustly engineered to deliver clean, accurate cuts on billets up to 300mm in diameter, making them ideal for a wide range of heavy-duty steel processing applications. Whether working with mild steel, carbon steel, or high-strength alloy steels, these shears provide the power and precision needed for consistent billet preparation before rolling.
Constructed with high-grade MS plates and reinforced steel sections, the machine’s frame offers maximum rigidity and resistance to operational stress, ensuring long service life even under continuous use. The shear blades are manufactured from hardened tool steel and are capable of withstanding the thermal and mechanical stress of hot billet shearing, providing minimal deformation and longer blade life.
Equipped with hydraulically or mechanically operated systems, our billet shears offer smooth, vibration-free cutting cycles, reducing wear on machine components and improving safety and operational comfort. These machines are capable of cutting billets at both room and elevated temperatures, which adds versatility to your production line.
Integrated with adjustable stroke settings, quick-change blades, and automatic feeding options, Mankoo’s billet shears offer high throughput and minimal downtime, making them a valuable asset in high-volume production environments.
Our commitment to precision engineering, durability, and performance optimization ensures that these billet shears meet the stringent demands of modern steel mills and forge shops around the world.
These machines can easily process blooms, slabs, and stainless steel billets, making them highly versatile for forging and rolling material prep.
Mankoo’s Hot Saws are purpose-built to operate under extreme heat conditions commonly found in hot rolling mills, delivering precise and clean cuts on freshly rolled steel before it reaches the cooling bed. These saws are essential for cutting and trimming products such as TMT bars, structural profiles, billets, and sections at high speeds and elevated temperatures, without compromising on accuracy or edge quality.
Available in Fixed and Traveling configurations, our hot saws can be tailored to meet specific production requirements. The Fixed Hot Saw is typically used for static cutting operations, ensuring precise end trimming, while the Traveling Hot Saw is designed to follow the moving product on the run, enabling accurate length cutting without interrupting the rolling line flow—greatly enhancing overall mill efficiency.
Each saw is equipped with a thermally resistant blade assembly and high-performance gear drives, supported by robust mechanical structures and hydraulic or servo-controlled movement systems. This ensures stable performance, minimal vibration, and long blade life, even under continuous operation in demanding industrial settings.
Mankoo’s Hot Saws also feature automated controls, operator-friendly interfaces, and optional integration with PLC systems for seamless synchronization with upstream and downstream processes. The result is a safe, efficient, and cost-effective solution that significantly boosts productivity while maintaining the dimensional accuracy and surface quality of hot rolled products.
This solution ensures every cut is sharp, straight, and clean — even in the toughest working conditio
Cold Saws from Mankoo Machine Tools are engineered for precision sawing of structural steels, alloys, and specialty bars in cold or ambient conditions. Utilizing advanced friction-based cutting technology, these saws produce smooth, burr-free cuts with exceptional dimensional accuracy—making them ideal for applications where surface finish, tight tolerances, and minimal heat distortion are critical.
Unlike conventional saws with toothed blades, Mankoo Cold Saws use high-speed friction discs with serrated edges, which melt and separate the material cleanly through controlled feed motion and high rotational speed. This method not only ensures fast and efficient cutting but also results in minimal material loss and excellent edge quality, especially in square, round, and profile sections.
Designed with rigid steel frames, low-vibration gear mechanisms, and servo or hydraulic feed systems, our cold saws guarantee consistent performance across a range of cutting thicknesses and profiles. They are particularly well-suited for post-cooling bed operations, cut-to-length processes, and structural bar preparation, offering versatility across different product lines.
For added productivity, our Cold Saws can be integrated with automated loading/unloading systems, length measuring units, and PLC controls for synchronized operation in modern rolling mill environments. Built to deliver long service life, reduced maintenance, and operator safety, Mankoo Cold Saws provide a robust and reliable cutting solution that meets the evolving demands of the steel industry.
This solution ensures every cut is sharp, straight, and clean — even in the toughest working conditio
Mankoo Machine Tools is a prestigious manufacturer and exporter of a wide range of industrial machinery. Our extensive product lineup includes Automatic Complete Rolling Mills, Gear Boxes, Reduction Gears, and more. These machines are widely used in industrial and manufacturing projects. We use the finest quality materials and innovative technologies to ensure precise production and top-notch machinery solutions.
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