Amloh Road, Mandi Gobindgarh-147301 Distt. Fatehgarh Sahib(Pb.)
At Mankoo Machine Tools, we engineer high-precision Bar Straightening Machines that deliver flawless bar alignment, enhanced surface finish, and long-lasting performance. Designed to meet the intense demands of modern rolling mills, our machines ensure consistent straightening of hot-rolled bars with minimal distortion and maximum productivity. Whether you are working with TMT bars, billets, or alloy steel, our straightening machines are built to handle a wide range of bar sizes and materials with ease.
Our bar straightening machines are equipped with advanced straightening technology, featuring multiple roll sets arranged in a precise pattern that applies controlled force to bend the bars back to their correct shape. This multi-roll configuration ensures that the bars are straightened uniformly across their length, eliminating any warping or bending that could occur during the rolling process. The result is a high-quality bar with a smooth, uniform surface and perfect alignment.
In addition to providing exceptional straightening accuracy, our machines are designed to minimize bar surface damage. The use of high-grade alloy steel rollers and advanced bearings ensures that the bars are handled gently, reducing wear and tear while maintaining the integrity of the surface finish. This ensures that the finished product meets the strictest quality standards, with minimal imperfections and superior aesthetics.
The design of our straightening machines emphasizes efficiency and ease of operation. With fully automated controls, real-time monitoring, and user-friendly interfaces, our machines allow operators to adjust parameters easily and quickly, ensuring optimal straightening performance with minimal intervention. The automated features also contribute to reduced labor costs and faster cycle times, increasing overall mill productivity.
Our Bar Straightening Machines are built to last, with durable, high-strength materials and robust construction capable of withstanding the demanding environments of high-speed, high-temperature rolling mills. Whether integrated into new or existing mill lines, these machines are a vital part of the process, ensuring that your rolled products meet both dimensional accuracy and surface quality expectations.
Our machines utilize a hyperboloid rotation setup with two precision-engineered rolls, a design that provides exceptional straightening performance. The hyperboloid arrangement of the rolls allows for both rotary and feed motion to be applied to the bar simultaneously, ensuring that the bar is consistently and uniformly straightened across its entire length. This dual motion setup not only enhances precision but also minimizes the risk of unwanted deformation, making it ideal for high-performance straightening applications.
The system is further optimized with variable radii rolls, which are capable of adjusting the radius dynamically based on the bar’s thickness and material properties. This innovative feature ensures that the bar experiences uniform contact with the rolls, maintaining a consistent speed throughout the straightening process. By controlling the contact area and minimizing friction, we significantly reduce tension imbalances that could otherwise lead to irregular bar shapes or surface defects.
The variable radii design helps in distributing stress more evenly, preventing the creation of unwanted bends or distortions, and ensuring perfect bar alignment with each cycle. As the bar is passed through the rolls, any internal stresses are effectively managed, providing smooth, consistent results. This system allows for superior straightening of bars with varying diameters, materials, and lengths, all while maintaining the structural integrity of the product.
Additionally, the precision-engineered rolls are manufactured from high-grade materials, designed to withstand the high-speed and high-temperature conditions of modern rolling mills. The rolls are crafted to resist wear and fatigue, ensuring long-lasting performance and reducing the need for frequent maintenance.
With this advanced straightening technology, Mankoo’s Bar Straightening Machines guarantee high-precision results, improving overall product quality and minimizing waste. The system ensures that your bars are consistently aligned to meet the most demanding specifications, enhancing both the aesthetics and functionality of the final product.
The system is further optimized with variable radii rolls, which are capable of adjusting the radius dynamically based on the bar’s thickness and material properties. This innovative feature ensures that the bar experiences uniform contact with the rolls, maintaining a consistent speed throughout the straightening process. By controlling the contact area and minimizing friction, we significantly reduce tension imbalances that could otherwise lead to irregular bar shapes or surface defects.
The variable radii design helps in distributing stress more evenly, preventing the creation of unwanted bends or distortions, and ensuring perfect bar alignment with each cycle. As the bar is passed through the rolls, any internal stresses are effectively managed, providing smooth, consistent results. This system allows for superior straightening of bars with varying diameters, materials, and lengths, all while maintaining the structural integrity of the product.
Additionally, the precision-engineered rolls are manufactured from high-grade materials, designed to withstand the high-speed and high-temperature conditions of modern rolling mills. The rolls are crafted to resist wear and fatigue, ensuring long-lasting performance and reducing the need for frequent maintenance.
With this advanced straightening technology, Mankoo’s Bar Straightening Machines guarantee high-precision results, improving overall product quality and minimizing waste. The system ensures that your bars are consistently aligned to meet the most demanding specifications, enhancing both the aesthetics and functionality of the final product.