Amloh Road, Mandi Gobindgarh-147301 Distt. Fatehgarh Sahib(Pb.)
ASPM manufactures high-performance mill stands built with a rigid and durable structure to ensure reliability and maximum operational efficiency. Designed with an emphasis on seamless integration and high-precision output, these mill stands are ideal for producing a wide array of structural and reinforcement products, including bars, wire rods, angles, channels, and universal beams. Each stand is engineered to support quick roll change mechanisms and fully automated systems, minimizing downtime and maximizing productivity.
Our conventional mill stands feature housing and cap assemblies, with rolls supported in fiber or anti-friction bearings, precisely located within durable chocks. These chocks move vertically inside the mill housing, allowing for meticulous roll gap adjustment through a mechanically or hydraulically operated screw-down mechanism. This design ensures dimensional accuracy, even under fluctuating load conditions.
Engineered with a balanced housing structure, ASPM mill stands are specially designed to minimize deflection under rolling stress, guaranteeing consistent output quality and extending equipment life. Built to international standards, they are suitable for high-speed, high-volume operations, making them a vital component in modern rolling mills seeking performance and precision.
Advanced Technology for Maximum Efficiency
At ASPM, our housingless mill stands represent a significant technological advancement in rolling mill design, aimed at maximizing efficiency, accuracy, and structural integrity. Unlike conventional mill stands that rely on bulky housings and caps, our housingless designs eliminate these components entirely. Instead, they feature compact and robust roll assemblies securely connected through four heavy-duty housing screws. These screws can be adjusted manually or via a motorized system, ensuring fast and accurate roll gap settings, which are crucial for maintaining consistent product dimensions.
The modular and compact construction of these stands not only reduces space requirements but also improves accessibility during maintenance and roll changes. By incorporating a combination of horizontal and vertical housingless stands, ASPM enables sequential pass reduction with minimal material twisting or deformation. This design significantly reduces the likelihood of mis-rolls, enhances throughput, and ensures the final rolled product meets the highest quality standards. Ideal for high-speed, continuous rolling operations, our housingless stands are engineered to deliver unmatched performance and reliability.
Enhanced Stability for Optimal Performance
ASPM’s pre-stress mill stands are meticulously engineered to deliver superior performance and structural integrity under the most demanding rolling conditions. These stands are specifically designed to withstand high roll separating forces, which are common in heavy-duty rolling operations. The integration of hydraulic nuts in the roll loading system pre-stresses the entire stand assembly, maintaining constant tension and eliminating deflection during operation. This not only enhances rolling precision but also ensures consistent product quality, even at higher speeds and loads.
The pre-stressing mechanism minimizes vibrations and structural shifts, resulting in better alignment and smoother material flow through the mill. This robust design contributes to longer equipment life, reduced maintenance frequency, and higher reliability during continuous production cycles.
Ideal for high-capacity rolling lines, ASPM’s pre-stress mill stands provide exceptional rigidity and control, making them a preferred choice for manufacturers aiming for precision, durability, and consistent output quality.
Versatile Solutions for Diverse Applications
ASPM’s convertible and cantilever stands are engineered to offer maximum flexibility, efficiency, and precision across a wide range of rolling mill applications. Our convertible stands are uniquely designed with hydraulic pivoting shafts, allowing for quick and seamless transitions between horizontal and vertical configurations. This versatility enhances operational flexibility and simplifies the rolling process, especially in mills that require frequent product changes or different pass sequences.
On the other hand, our cantilever stands, which resemble block mill structures, are compact yet powerful units designed for high-speed operations. These stands can also be set up in both horizontal and vertical orientations depending on production needs. They are equipped with high-speed sleeve bearings and use small yet robust tungsten carbide rolls, making them ideal for producing fine-diameter wire rods, typically ranging from 5.5mm to 8mm.
Thanks to their compact structure and high precision, cantilever stands help reduce rolling stress, improve product surface finish, and increase overall mill productivity. Whether you’re working with light sections or high-speed rod lines, ASPM’s convertible and cantilever stands provide unmatched adaptability and performance to meet modern rolling demands.
Superior Rolling for Flat and Strip Mills
ASPM’s 4Hi Stands are specifically designed to deliver outstanding rolling performance in flat product and strip mill applications. These stands feature a robust configuration comprising two smaller work rolls and two larger backup rolls, all housed within a single, rigid frame. The work rolls are responsible for applying direct pressure to the material, enabling precise reduction in thickness, while the backup rolls provide critical support by preventing deflection of the work rolls under high rolling forces.
This four-roll arrangement allows for greater control over gauge accuracy, surface finish, and material flatness. Due to the smaller diameter of the work rolls, 4Hi stands require lower rolling loads, which in turn reduces energy consumption and extends roll life. Meanwhile, the backup rolls help maintain roll geometry and system integrity, even during continuous or high-load operations.
Ideal for processing materials such as carbon steel, stainless steel, aluminum, and other alloys, 4Hi stands are essential in producing thin, high-precision flat products with consistent quality. The combination of high stiffness, excellent load distribution, and minimal deflection makes ASPM’s 4Hi Stands a reliable and efficient choice for modern rolling mills seeking precision and performance.
Precision-Engineered Gear Systems for Optimal Drive Efficiency
ASPM specializes in the design and manufacturing of high-performance gearboxes and pinion stands, tailored specifically for rolling mill applications. Built with rugged fabricated steel frames, our gear systems are engineered for heavy-duty performance and long-term reliability. Each unit incorporates high-precision, hardened gears that are mounted on anti-friction bearings, ensuring smooth torque transmission, reduced wear and tear, and minimal maintenance requirements.
These gear systems are crucial in transferring power efficiently from the main drive to the rolling mill stands, maintaining synchronized operation and optimal torque output. ASPM’s pinion stands are designed to handle the substantial forces involved in rolling operations, providing stable gear meshing, low vibration, and precise alignment under load conditions.
With options for single-stage and multi-stage gear configurations, our gearboxes can be customized to meet specific speed and torque requirements across various rolling applications—including rebar, section, and strip mills. Whether installed in new rolling mills or used as replacements in existing setups, ASPM’s gear systems offer an ideal balance of durability, precision, and operational efficiency, supporting smooth, uninterrupted mill performance under demanding conditions.
Compact & Efficient Power Transmission
ASPM’s reduction gearboxes are meticulously engineered to deliver efficient power transmission while optimizing space and reducing overall operational costs. Designed to seamlessly integrate with pinion stands, these gearboxes offer a single input shaft with multiple output configurations, streamlining the drive system and improving performance across a wide range of rolling mill operations.
By combining the functionalities of both reduction and pinion gears into a single compact unit, these gearboxes eliminate the need for separate gear mechanisms—minimizing footprint, simplifying alignment, and reducing installation time. This integrated approach not only saves valuable floor space but also significantly lowers maintenance requirements and mechanical complexity.
Built using robust steel casings and high-precision hardened gear sets, ASPM’s reduction gearboxes are capable of withstanding high torque loads while maintaining smooth and consistent output. Anti-friction bearings further enhance the efficiency and longevity of the system, while precision machining ensures noise-free operation and minimal vibration even under continuous, heavy-duty usage.
Whether deployed in new rolling mills or as part of an upgrade to existing setups, ASPM’s compact reduction gearboxes offer a cost-effective, performance-driven solution to meet the rigorous demands of modern steel production environments.
Enhancing Mill Output with Advanced Speed Control
ASPM’s speed increaser gearboxes are precision-engineered to elevate mill performance by significantly increasing output speeds between intermediate rolling stands. By strategically positioning these gear units within the mill train, the system enhances the linear speed of the material without compromising on torque or control—ensuring faster bar delivery and improved overall productivity.
Designed to operate under high-load and high-speed conditions, these speed increasers are built with forged case-hardened steel gears, using premium materials such as 18CrNiMo7, EN353, and 20MnCr5. This ensures exceptional wear resistance, strength, and long-term reliability even in the most demanding rolling environments.
The gears are CNC profile-ground, delivering precise tooth geometry for quiet operation, minimal vibration, and smooth torque transmission. Their single-helical tooth design further contributes to improved efficiency and reduced power loss, making them ideal for continuous and high-speed production lines.
ASPM’s speed increasers are compact in design, allowing for easy integration into existing mill layouts while minimizing installation and maintenance efforts. Whether used in rebar mills, wire rod mills, or section rolling plants, these gearboxes offer superior speed control, contributing to more consistent product quality and enhanced throughput.
With a focus on durability, efficiency, and performance, ASPM’s speed increasers play a critical role in maximizing the efficiency and speed of modern rolling mill operations.
At ASPM, we take pride in being a trusted manufacturer and supplier of high-performance shears and saws tailored specifically for the rolling mill industry across India and beyond. Our precision cutting solutions are engineered to deliver exceptional efficiency, long-term durability, and unmatched accuracy, ensuring they meet the evolving demands of modern steel production environments.
Designed with advanced technology and robust engineering, our shears and saws are capable of handling a wide variety of materials and dimensions, making them suitable for diverse rolling applications—from rebar and wire rod mills to section and strip rolling lines. We offer a broad spectrum of models, including rotary shears, flying crank shears, continuous shears, billet shears, hot saws, and cold saws, each optimized for clean, burr-free, and precise cuts at both high and low speeds.
With customizable configurations based on client requirements, ASPM ensures that each cutting system integrates seamlessly into your mill layout. This results in smoother operations, fewer rejections, and enhanced overall mill productivity. Our equipment is built using premium materials and precision components to ensure low maintenance, high uptime, and reliable performance under the toughest industrial conditions.
Whether it’s trimming, segmenting, or sizing material in motion, ASPM’s shear and saw solutions provide the cutting edge you need to stay competitive, efficient, and future-ready.
ASPM’s advanced rotary shears are essential for ensuring smooth and uninterrupted rolling mill operations. Designed with high precision and reliability in mind, these shears are specifically engineered to crop the front and rear ends of hot rolled stock, allowing seamless entry into subsequent mill stands. This trimming process helps remove uneven or misshaped edges, improving the quality and consistency of the final product.
In addition to front and back end cropping, our rotary shears also serve a critical role during cobble events—instances where the rolling material gets misaligned or entangled during the process. In such cases, the shear quickly and efficiently cuts the cobbled material into smaller, manageable pieces, preventing potential damage to the mill equipment and minimizing production downtime.
Built with robust mechanical design and durable cutting blades, these shears can operate continuously under high temperatures and demanding conditions, delivering consistent performance over extended periods. Their compact footprint, fast response time, and automation compatibility make them an ideal fit for high-speed and high-capacity rolling mills.
Whether used for cropping or emergency cobble cutting, ASPM’s rotary shears ensure that your production line remains smooth, safe, and highly efficient—maintaining product integrity while reducing waste and maximizing throughput.
By integrating a combination of horizontal and vertical housingless stands, ASPM ensures sequential pass reduction with minimal material twisting, reducing the chances of mis-rolls and ensuring high efficiency.
ASPM’s crank-type flying shears are designed for high-speed, precision cutting of finished stock, ensuring consistent length and clean, burr-free edges across a wide range of products. Built to handle material sizes from 10mm to 70mm, these shears are ideal for cutting TMT bars and other long rolled products without interrupting the rolling process.
Operating in synchronization with the moving bar, the flying shear travels along with the product while cutting, maintaining alignment and minimizing stress or distortion. This allows for efficient on-the-fly cutting without requiring the product to stop, significantly increasing mill throughput and operational efficiency.
Our crank-type shears offer multiple cutting modes to suit different production needs:
With a blade center of 1020mm, these shears are engineered for stable and accurate cuts even at bar speeds of up to 24 meters per second. Start-stop operations are seamlessly managed by variable speed motors, ensuring precise timing and energy-efficient performance.
Designed with durability and easy maintenance in mind, ASPM’s crank-type flying shears are a critical component for any high-performance rolling mill, guaranteeing excellent cut quality, reduced waste, and improved overall productivity.
Designed for high-speed and uninterrupted cutting, our continuous shear is engineered to handle TMT bars ranging from 8mm to 16mm in diameter with outstanding precision. Operating efficiently even at speeds exceeding 20 meters per second, this shear ensures smooth and consistent cuts without compromising bar quality.
Ideal for modern high-speed rolling mills, the continuous shear is an essential component for maintaining productivity and minimizing downtime. Its rugged design and advanced mechanics allow it to perform continuous operations under extreme thermal and mechanical stress. The precision of the cutting system helps in maintaining tight length tolerances, contributing to the consistency and reliability of the finished product.
ASPM’s continuous shear also supports automated control systems, reducing operator intervention and enhancing overall mill safety and operational ease. Whether it’s for domestic infrastructure or global-grade steel projects, this shear is built to meet the toughest production demands while ensuring superior performance and longevity.
Our cold shears are specially designed to cut bars in layers to precise commercial lengths, ensuring smooth and uninterrupted operation in rolling mills. Built for durability and accuracy, these shears play a crucial role in the finishing stage of bar production, helping mills meet specific length requirements with high repeatability and minimal waste.
Ideal for high-speed production environments, ASPM’s cold shears are engineered to perform consistently under continuous load. Their robust construction and reliable cutting mechanism ensure clean, straight cuts, even when handling multiple bars simultaneously. This not only enhances output efficiency but also maintains the structural integrity of the final product.
By incorporating advanced mechanical systems and a stable welded steel frame, the cold shear guarantees low vibration and high cutting precision. It supports a wide range of diameters and offers flexibility for different production needs. Whether used for TMT bars, rounds, or other profiles, the cold shear contributes to streamlining the production process, improving productivity, and reducing downtime due to manual cutting operations.
Perfectly suited for both medium and large rolling mills, ASPM’s cold shear ensures efficient, automated shearing, supporting increased throughput without compromising on quality.
ASPM’s billet shears are robustly engineered to perform under demanding industrial conditions, making them ideal for heavy-duty billet cutting in modern rolling mills. These machines are capable of effortlessly cutting billets up to 300mm in size, accommodating a wide range of material specifications in both mild steel (MS) and alloy steel grades.
Built with a reinforced frame and precision-engineered cutting mechanisms, our billet shears ensure clean, straight cuts with minimal material deformation. Their high-torque design allows for consistent performance even under continuous heavy loading, while the advanced hydraulic or mechanical actuation systems offer smooth and controlled shearing operations.
Whether used in standalone applications or integrated into automated mill lines, ASPM billet shears deliver exceptional reliability, efficiency, and operational safety, making them an indispensable asset for steel producers focused on high-volume, high-quality output.
ASPM’s Hot Saws are expertly designed for precision cutting in high-temperature environments, making them an essential part of any hot rolling mill setup. These saws ensure clean, accurate trimming of both the front and rear ends of hot-rolled materials, while also enabling the cutting of bars and sections to customized lengths as per client specifications.
Built to withstand extreme operational temperatures and rigorous usage, our hot saws feature heavy-duty construction, high-torque drive systems, and thermal-resistant components, ensuring long-term durability and minimal maintenance. With the ability to cut section sizes ranging from 70mm to 600mm, they are perfectly suited for a variety of rolled profiles including beams, channels, angles, as well as round and square sections ranging from 40mm to 250mm. Additionally, these saws are capable of handling steel slabs up to 250x75mm, making them highly versatile for different production requirements.
Whether used for precise length cutting or trimming off excess material, ASPM’s Hot Saws deliver maximum cutting efficiency, minimal material wastage, and consistent product quality, contributing significantly to the smooth flow and productivity of the rolling mill process.
Unlike traditional chip-cutting hot saws, ASPM’s Cold Saws are engineered with advanced friction-melting technology, delivering exceptional cutting precision and surface finish. These saws operate at high speeds, achieving burr-free, smooth cuts even on tough materials, making them ideal for finishing operations where quality and consistency are critical.
Rather than relying on conventional toothed blades, our Cold Saws use serrated blades that generate heat through friction, effectively melting and slicing through the material with minimal physical impact. This method not only enhances cutting speed but also ensures reduced blade wear, longer operational life, and greater control over the feed rate, resulting in cleaner edges and minimal deformation.
Ideal for cutting bars, sections, and structural profiles with high dimensional accuracy, ASPM’s Cold Saws contribute to efficient downstream processing, improving overall mill performance and output quality.
At ASPM, we manufacture state-of-the-art Cooling Beds engineered to optimize the controlled cooling of rolled steel products while maintaining high levels of operational reliability and efficiency. These systems play a critical role in the rolling process, ensuring uniform temperature reduction and preventing material warping or distortion as the products cool.
Our Cooling Beds are designed with precision mechanisms that enable the smooth and synchronized cross-transfer of hot materials toward the discharge end, ensuring efficient handling without compromising structural integrity. Whether it’s bars, sections, or rods, our systems are built to accommodate various product sizes and profiles, supporting consistent alignment and spacing throughout the cooling cycle.
Constructed with robust materials and components, ASPM’s cooling beds offer exceptional durability and wear resistance, even under intense operational demands. By maintaining product straightness and enhancing final surface quality, our solutions contribute to improved yield, reduced rework, and superior end-product performance in high-capacity rolling mills.
At ASPM, we provide high-performance Quenching Systems & TMT Boxes designed for precision and efficiency in the steel rolling industry. Our stainless steel cooling nozzles and TMT water strippers ensure uniform and controlled cooling, enhancing the quality of TMT rebars (Fe 415, Fe 500 & Fe 550) as per BIS 1786 and international standards.
Our advanced cooling technology transforms the bar’s outer layer into martensitic microstructure, while the core remains ferritic. This results in enhanced strength, flexibility, and elongation properties, making TMT rebars ideal for buildings, bridges, and critical infrastructure.
Our Twin Channel System is designed to ensure the safe, efficient, and controlled collection of TMT bars immediately after the quenching and cropping processes. Built with precision and durability in mind, this system plays a vital role in modern rolling mills by facilitating the smooth handling of hot, fast-moving bars without tangling or damage.
The system features closed C-type channels that effectively guide the bars into the cooling bed or further downstream handling equipment. This enclosed design helps to minimize the risk of accidents, prevent bar misalignment, and ensures uniform bar orientation during high-speed transfer.
Additionally, the Twin Channel System offers vibration-free operation, reducing mechanical wear and tear and enhancing the longevity of both the equipment and the TMT bars. Its modular design also allows for easy maintenance and customization based on mill layout and operational capacity.
By streamlining the collection process and ensuring safety and consistency, ASPM’s Twin Channel System enhances overall productivity, reduces downtime, and supports high-efficiency rolling operations.
The cast iron center boxes reduce maintenance costs while enhancing the durability of the system.
Designed for precision bar control, our Pinch Rolls & Tail Breakers ensure smooth material flow during rolling.
These high-quality pinch rolls control material flow between rolling stands, quenching boxes, and finishing sections, ensuring smooth operations.
To significantly reduce downtime and enhance operational efficiency, ASPM offers advanced hydraulic-operated stand quick change systems designed for rapid roll and stand replacement in rolling mills. These systems eliminate the need for overhead cranes or manual handling, allowing for faster, safer, and more streamlined maintenance during production shifts.
Our stand change sledges enable smooth horizontal shifting of the mill stands into and out of the rolling line. The entire process is automated and precisely controlled, minimizing human intervention and ensuring accurate alignment every time a change is made. This innovation drastically reduces roll change time, contributing to greater production uptime and improved output consistency.
Built with heavy-duty components and engineered for high reliability, the quick change system can accommodate various stand sizes and configurations. Its robust hydraulic drive, safety interlocks, and user-friendly interface make it a critical asset for mills aiming to increase flexibility, reduce labor, and respond quickly to production demands or material changes.
With ASPM’s Stand Quick Change Device, rolling mills experience less production interruption, reduced labor intensity, and optimized maintenance workflows, contributing to an overall boost in efficiency and throughput.
The cast iron center boxes reduce maintenance costs while enhancing the durability of the system.
At ASPM, we provide advanced and reliable material handling systems tailored for high-speed rolling mill operations. These systems are designed to optimize workflow, reduce manual intervention, and enhance overall plant efficiency by streamlining the movement, counting, and bundling of finished products.
Our complete handling solutions include chain transfer systems, bar counting stations, and automatic bundling stations, all of which are engineered for smooth, accurate, and uninterrupted operation. With robust construction and intelligent automation, these systems help minimize downtime, reduce labor costs, and maintain consistent output in demanding production environments.
Our heavy-duty chain transfer system consists of three sections:
Each section is powered by electric motors, gear reducers, and precision roller bearings to ensure smooth and efficient bar movement.
For high-capacity rolling mills, our Rotating Drum System ensures seamless bar collection without interruptions.
At ASPM, we integrate intelligent automation into every stage of the rolling process — and our Bar Counter & Bundling Station is no exception. Designed for high-speed rolling mills, this system plays a crucial role in ensuring accurate bar counts and consistent bundle formation, improving overall productivity and dispatch readiness.
Our automated Bar Counter is engineered for high precision and uninterrupted operation, even at elevated speeds. It uses an advanced photocell sensor in conjunction with a rotating mechanical counter system to detect and count every individual bar as it passes through. This ensures each bundle meets the exact quantity requirements without manual verification, thereby reducing human error and ensuring compliance with packaging standards.
The system operates seamlessly with TMT bars ranging from 8mm to 40mm, and is fully synchronized with downstream equipment, such as bundling and tying stations. By maintaining accurate tallies and ensuring smooth data communication with mill automation systems, the bar counter supports efficient bundling, inventory tracking, and quality control, making it a vital part of any high-performance rolling mill setup.
At ASPM, our roller tables and conveyor systems are designed to ensure smooth, efficient, and reliable material handling throughout the rolling process. Built with precision and durability in mind, these systems are critical in transporting billets, bars, and sections between various rolling mill stands and processing zones.
Manufactured from high-grade alloy steel and equipped with precision-engineered rollers, our roller tables are capable of handling high temperatures, heavy loads, and continuous operation under harsh industrial conditions. The roller speed can be synchronized with the rolling speed to maintain consistent material flow, minimizing the risk of delays or disruptions in production.
These conveyor systems not only streamline material movement but also improve workplace safety and reduce manual handling. Whether it’s entry tables, run-out tables, or cooling bed conveyors, our systems are tailored to suit different rolling mill configurations, ensuring a high degree of automation, energy efficiency, and operational reliability.
Our premium-grade Gear Couplings are expertly engineered for high-performance torque transmission, offering robust and reliable shaft connections across a wide range of industrial applications. Widely used in steel, cement, and metal industries, these couplings are ideal for handling the demanding torque loads and misalignment typically encountered in heavy-duty machinery.
Manufactured from high-quality alloy steel, our gear couplings are heat-treated and precision-machined to ensure exceptional strength, long service life, and minimal maintenance. The toothed hub and sleeve design allows for a compact structure while effectively accommodating angular, axial, and parallel misalignments.
Designed for easy installation and alignment, ASPM’s gear couplings reduce vibration and absorb shock loads, enhancing overall equipment performance and longevity. Whether used in rolling mills, gearboxes, or drive shafts, these couplings provide a reliable, efficient, and cost-effective power transmission solution for continuous and high-speed operations.
Our advanced Coilers are specifically designed to ensure stable, efficient, and defect-free coil formation and transportation in high-speed rolling mills. Engineered with precision, these machines handle hot-rolled bars and wires with care, forming them into tightly wound coils without compromising structural integrity.
Featuring rugged construction, precise tension control, and smooth guiding systems, our coilers maintain uniform coil shapes and prevent tangling or overlapping during operation. This results in minimal material wastage and improved handling during downstream processes.
Equipped with automated control systems, adjustable coiling speeds, and hydraulic or pneumatic mechanisms for tail-end control, ASPM coilers ensure consistent operation even under high loads. These systems are suitable for a wide range of materials, including TMT bars, wire rods, and small-section rounds, and support high-speed production environments.
Our coilers play a vital role in streamlining mill operations, improving output quality, and reducing manual handling efforts during packaging and transportation.
Our CNC-controlled roll turning lathes replace manual operations, providing:
Our CNC-controlled roll turning lathes replace manual operations, providing: