Amloh Road, Mandi Gobindgarh-147301 Distt. Fatehgarh Sahib(Pb.)
At Mankoo Machine Tools, we specialize in the design and manufacturing of next-generation Twin Channel Systems, built to meet the rigorous demands of high-speed TMT rolling mills. These systems are engineered for precision handling, enhanced operator safety, and smooth material flow, ensuring that hot bars exiting the quenching line are safely and efficiently guided toward the cooling bed.
Our Twin Channel Systems feature closed-loop, C-type guide channels that prevent bar entanglement and eliminate the risk of uncontrolled movement, even at speeds exceeding 20 m/sec. The use of high-grade heat-resistant materials, precision-engineered rollers, and robust channel linings guarantees long-lasting performance in harsh mill environments. Each system is equipped with automatic bar separation and alignment mechanisms, ensuring accurate delivery of individual bars onto the cooling bed without crossover or overlap.
The modular and compact design allows for easy installation and integration into both existing and new mill layouts, reducing downtime and optimizing workflow efficiency. In addition, our systems can be customized to handle multiple bar sizes and grades, providing a flexible solution that evolves with your production needs.
Backed by Mankoo’s legacy of engineering innovation and after-sales support, our Twin Channel Systems are a proven choice for rolling mills that prioritize productivity, worker safety, and operational reliability.
At Mankoo Machine Tools, we engineer and manufacture cutting-edge Twin Channel Systems that deliver exceptional precision, reliability, and operational safety for high-speed rolling mills. These systems are specifically designed to handle hot rolled bars immediately after the quenching process, ensuring efficient alignment, safe transfer, and organized delivery to the cooling bed.
Our twin channel design features closed, C-type structures that guide the bars without contact, significantly reducing wear, mechanical strain, and the risk of bar collision or tangling. The channels are fabricated using heat-resistant, wear-resistant materials and are engineered to withstand continuous exposure to high temperatures, impact, and thermal shock.
Mankoo’s Twin Channel Systems are fully synchronized with mill speeds and incorporate automated bar braking, deceleration, and separation mechanisms that guarantee smooth flow and prevent bottlenecks. Whether you’re handling single or multiple bar streams, the system ensures uniform discharge spacing, promoting consistent cooling and downstream handling.
Thanks to their modular construction and compact footprint, these systems can be easily integrated into new or existing mill layouts with minimal disruption. Additionally, they are customizable for various bar sizes, lengths, and grades, making them an ideal solution for both standard and custom rolling applications.
With a proven track record across domestic and international installations, Mankoo’s Twin Channel Systems play a critical role in improving mill efficiency, operator safety, and product quality, helping you achieve a higher return on investment and long-term operational success.
The system enables bars to drop in a free-fall motion onto straightening pockets of the cooling bed, which move on fixed and mobile rakes toward the mill’s run-out table—ensuring optimal handling at every step.
Mankoo’s Twin Channel Systems are purpose-built to meet the demands of modern high-speed TMT rolling mills, with an operational capability of up to 30 meters per second. Engineered for consistency and endurance, these systems handle bar diameters ranging from 8mm to 40mm with exceptional accuracy—ensuring smooth delivery of bars without bending, entanglement, or thermal distortion.
Capable of processing up to 20 metric tons per hour, our Twin Channels are ideal for both medium- and large-scale production environments. Their robust mechanical framework, paired with vibration-dampening features and precision-engineered guiding assemblies, ensures reliable performance even under intense thermal and mechanical stress.
Each unit incorporates automated bar braking, separation, and spacing mechanisms, allowing for a fully synchronized discharge sequence that aligns perfectly with the cooling bed and downstream automation systems. The result is a continuous, jam-free flow of material that enhances both safety and efficiency while reducing downtime.
Furthermore, Mankoo offers custom design options tailored to specific product mixes, mill layouts, and operating conditions—ensuring that every Twin Channel installation delivers maximum performance with minimal maintenance. Whether you’re upgrading an existing facility or designing a new plant from scratch, our Twin Channels offer the perfect balance of speed, durability, and precision engineering.
At Mankoo Machine Tools, safety and durability are central to every Twin Channel System we build. Our advanced design features a closed-loop C-type channel configuration that not only provides precise guidance and control over high-speed bars but also eliminates the risk of bar whipping, uncontrolled discharge, and equipment damage. This configuration is particularly vital in maintaining system integrity during high-temperature operations and heavy loads.
The entire system is supported by a reinforced structural suspension, ensuring exceptional vibration absorption and mechanical stability, even when operating continuously at peak rolling speeds. Anti-friction liners, wear-resistant materials, and high-strength alloy components further extend the life of the system, minimizing maintenance frequency and cost.
In addition, integrated pneumatic or hydraulic bar braking mechanisms and optional sensors for real-time monitoring contribute to a safer working environment, protecting both operators and downstream equipment. These systems are designed for fail-safe performance, capable of handling emergency shut-offs and overloads without compromising the structural integrity of the equipment.
With modular construction, easy access points for inspection and maintenance, and adherence to the latest international safety standards, our Twin Channel Systems offer unmatched longevity and peace of mind, even under the most demanding production conditions.